Digital Solutions for Sustainable Injection Molding Operations
LEMON's digitalization strategy is intricately synchronized with the entire life cycle of your products, encompassing aspects from part design and mold sampling to production, maintenance, and service. Our comprehensive digital solutions are specifically crafted to empower you in unlocking the maximum capabilities of your injection molding machines while also fostering sustainable practices to minimize your carbon footprint.
Real-time Adjustments for Injection Molding Quality
Optimal Production Parameters for Enhanced Efficiency
Enhanced Recycled Material Processing with Digital Solutions
Enhanced Production Transparency and Efficiency
Simplifying Injection Molding Operations with Digital Assistance
Optimal Production Parameters for Efficiency and Quality
In instances of deviations during injection molding production, our digital solutions promptly respond without impacting the cycle time. For instance, adjustments are made to the changeover point and holding pressure profile on a per-shot basis to align with real-time conditions. This dynamic approach ensures the maintenance of consistently superior product quality throughout the manufacturing process.
Our digital assistance tools analyze and establish the ideal production parameters by either providing recommendations or automatically configuring them. These optimized settings not only decrease energy and water usage in temperature regulation but also mitigate waste generation and mold deterioration by fine-tuning clamping force settings.
Recycled materials inherently exhibit more batch variations compared to virgin materials. LEMON's inject 4.0 program incorporates digital solutions that effectively minimize process disruptions automatically. This advancement enables the expanded utilization of recyclates across a broader spectrum of applications. Furthermore, our plastic recycling procedures not only contribute to CO2 reduction but also lead to cost savings.
By linking the machine plant and third-party peripherals across various sites, our digital solutions enhance production transparency. This connectivity enables improved machinery utilization and enhanced efficiency through optimal capacity planning.
Digital assistance systems aim to streamline operator proficiency in intricate applications. Our digital products simplify daily tasks with injection molding machines, minimizing operational errors. Additionally, they provide assistance in setup, startup, and shutdown procedures during production, enhancing operational efficiency.
Our advanced digital assistance tools meticulously analyze and determine the optimal production parameters, offering suggestions or automatically configuring them for precision. These meticulously calibrated settings not only lead to a reduction in energy and water consumption during temperature control but also play a crucial role in minimizing waste generation and extending the lifespan of molds by implementing finely-tuned clamping force settings.
2,500
Machines with intelligent assistance systems
300
Customers connected to LEMON customer portal
700
Machines networked with LEMON
Maximizing Efficiency with Digital Solutions Throughout Production Cycle
In the initial stages of product design and prior to commencing series production during sampling, significant optimization opportunities can be harnessed through advanced digital solutions. Throughout the production phase, sophisticated intelligent assistance systems dedicated to shop floor management guarantee exceptional productivity levels. When it comes to maintenance and service tasks, cutting-edge monitoring tools and remote maintenance capabilities work in tandem to optimize your operational availability.
By utilizing digital solutions, the comparison between simulation and actual measurement data can be conducted during trials, bridging the disparity between simulation outcomes and real-world injection molding processes. This alignment accelerates the optimization of processes and effectively shortens the duration of the start-up phase.
Our intelligent assistance systems optimize the standard preparations for mold sampling, including calculations for holding pressure time, cooling time, cycle time, and shot volume. This optimization ensures that the process is streamlined, allowing for a quicker initiation of series production.
Enhance the operational availability of your machinery and elevate product quality through the utilization of advanced digital solutions. With the integration of intelligent assistance systems, optimal production parameters are identified, actively recommended, or automatically configured throughout continuous production processes.
Mitigate unforeseen downtime and swiftly address issues using our advanced intelligent monitoring and remote maintenance tools. Benefit from prompt on-site and online assistance provided by our team of global service specialists, ensuring optimal performance and efficient production operations.
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CONTACT EXPERTS NOWCustomer review from Wenzhou, China
Automotive application
Technical injection molding application
Medical and laboratory technology application
Discover how the offerings from the LEMON inject 4.0 portfolio have significantly boosted BIC's OEE by an additional 3% and slashed the reject rate by over 40%, further enhancing their operational efficiency and product quality.
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