High Part Quality and Maximum Output with LEMON
Automotive injection molding solutions need to meet high standards, including producing high quality parts, ensuring maximum equipment efficiency and process stability. Lemon provides a comprehensive set of solutions to meet these needs, covering everything from high-performance injection molding machines, automation systems, peripheral equipment, to professional services and consulting, forming a comprehensive technical support system. As a reliable partner in the industry, Lemon has demonstrated its ability and commitment to help customers select the most appropriate automotive injection molding solutions, and is committed to being a strong support for customers' decision-making in this field.
Save time and money with Lemon's turnkey solutions
Applications of Our Injection molding machines
Requirements of Automotive Industry Utilization
Sustainable & Innovative solutions
Maximize equipment availability
LEMON provides a comprehensive solution for your automotive injection molding needs, all from one source. We collaborate to develop the optimal approach for your plant, ensuring seamless integration of all production cell components. Our expertise extends to product design for injection molding, as well as guidance on process technologies and control. This partnership helps you enhance efficiency and reduce costs.
Whether you manufacture micro-injection molded parts or large exterior components, our extensive machine portfolio has the right solution for your automotive plastic injection needs. Our all-electric, servo-hydraulic, and specialized machines deliver low energy use, high productivity, and exceptional reliability, tailored to your specific requirements.
The automotive industry utilizes a diverse range of plastic injection molded parts, from crash-tested bumpers with stylish designs to structural components made of ultralight, rigid organic sheets. Our capabilities extend to producing optical lenses, light guides, and functional interior components. Regardless of the application, our experts select the optimal injection molding process to ensure the required part quality and process stability. With our comprehensive expertise, we partner with you to deliver innovative solutions tailored to your specific needs.
At the heart of our sustainable solutions are our continuously evolving injection molding machines. Designed for efficiency and adaptability, these state-of-the-art systems enable easier recyclate processing through our digital innovations. By optimizing material and energy usage, we help you achieve significant CO2 reductions. Our injection molding expertise extends to providing comprehensive support. Together, we can navigate the path to a more sustainable future for your injection molding operations.
Ensuring the reliable, continuous operation of your injection molding machines is our top priority. Our comprehensive maintenance packages and predictive status monitoring solutions work in tandem to maximize equipment availability. From this robust service portfolio, you can tailor the precise support your production requires, whether it's scheduled maintenance, on-demand repairs, or real-time performance analysis. By optimizing the lifecycle of your injection molding machines, we empower you to maintain high productivity and efficiency across your operations.
Through the precision of our injection molding machines, optical plastics are transformed into distinctive lighting elements with a signature visual impact. Beyond mere illumination, these components elevate the design of your products.
Our advanced injection molding machines enable the production of large-scale plastic body components with exceptional surface quality, integrated functionality, and robust crash safety performance. This technology empowers you to create innovative automotive designs without compromising structural integrity.
Our advanced injection molding machines enable the production of high-quality plastic components for sophisticated automotive interiors, pushing the boundaries of design and functionality.
Our injection molding expertise empowers the efficient production of lightweight components for a wide range of applications, from automobiles to bicycles and beyond.
Our advanced injection molding machines excel at the efficient processing of high-performance engineering plastics, enabling the manufacture of durable, specialized components.
Our injection molding machines are versatile, enabling the production of plastic components for a wide range of automotive powertrain concepts, from traditional to cutting-edge designs.
Our injection molding expertise enables the production of high-optical-quality, lightweight polycarbonate glazing, optimizing performance and aesthetics through advanced material processing capabilities.
Our injection molding solutions enable the direct integration of functionalization during the manufacturing process, seamlessly incorporating operating elements and technical components into a single, optimized part.
Combining aesthetics, haptics, and functionwith LEMON technologies.
Our comprehensive range of injection molding machines, combined with our modular automation systems, enables us to deliver complete, tailored solutions for any manufacturing requirement. This versatility has made us a trusted partner not just for renowned automotive OEMs and Tier 1 suppliers, but also for a wide array of small and medium-sized companies within the industry. Regardless of the scale or complexity of the application, our injection molding expertise and technological capabilities empower businesses of all sizes to optimize their production processes and stay competitive in an evolving market.
Lin Dongping, Lemon Machinery CEO
As a technical expert with over 30 years of experience in injection molding machine manufacturing, I believe smart manufacturing is leading industry transformation. Injection molding machines are rapidly evolving from traditional mechanical equipment to digital and intelligent solutions. Through AI algorithm optimization of injection parameters, IoT real-time monitoring, and cloud platform remote diagnostics, we have achieved precise control of product quality. Meanwhile, energy conservation and emission reduction remain our key focus, with new-generation servo energy-saving systems consuming 40% less energy than traditional hydraulic systems. Looking forward, we will continue to advance intelligent control and green manufacturing, driving high-quality development in the industry.
Liao，Lemon Machinery CTO
Our advanced injection molding machines enable a single-stage process that combines decoration and scratch-resistant surface protection.
Drawing on our extensive expertise in injection molding technology, we have developed a specialized plasticizing process that optimizes material performance. This tailored approach reduces the thermal load on the plastic, ensuring the finished components maintain exceptional airtightness and structural integrity. By carefully controlling the processing parameters, we are able to leverage the unique properties of different materials to deliver high-quality, durable parts that meet the demanding requirements of our customers.
Our advanced injection molding solutions enable the seamless integration of product design and manufacturing, empowering customers to shape their ideas into reality in a single, streamlined process.
Our advanced injection molding technology enables the production of lightweight, high-performance bicycle frames using thermoplastic composites. This innovative approach allows for the creation of hollow, closed-tube geometries that deliver exceptional strength and rigidity.
Demo components showcasing the capabilities of our organomelt technology in automotive injection molding are produced using injection molding machines, highlighting the efficiency of our process. The lightweight door parts exemplify the innovation and quality achievable through our advanced technology, setting a new standard in the automotive industry.
Injection-Molded Sensor Housings
Injection-Molded Illumination Components
Injection-Molded Automotive Interior Trim
Injection-molded E-bike Frame
Organomelt Technique in Module Design
If you have any inquiries regarding our offerings for the automotive sector, we are here to assist you.
Let us work together to identify the optimal solution for your plastic injection molding production in the automotive field. Your satisfaction is our priority, and we are committed to providing the support you need to enhance your operations effectively.
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duo
Produce large injection-molded parts efficiently with the duo two-platen injection molding machines, optimizing your manufacturing process.
Streamlined design with minimal outer measurements
Spacious area for mold fitting
Vast clamping power, exceeds 55,000 kN limit
victory
The adaptable injection molding machines, designed without tie bars for flexibility
Suitable for large molds with minimal clamping force needs.
Seamless automation incorporation made simple
Uniform clamping force, precise platen alignment
e-maC
Choose e-mac for cost-effective production of small plastic parts with injection molding machines.
Minimal floor space utilization
Energy-efficient and accurate in operation
Consistent and reliable reproducibility in manufacturing processes.
Sales
The LEMON team will be happy to assist you with comprehensive know-how on the subject of injection moulding.
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