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Injection Molding Electronics - Solutions

Parts Variety with LEMON as a Chinese Supplier

Does your company manufacture electronic products, focusing on the production of various precision injection molded parts? This field covers many complex and challenging applications, requiring exquisite craftsmanship whether it's intricate small connectors or large-scale TV casings, car electrical connectors, phone parts, etc. with high standards for appearance quality. LEMON is dedicated to creating exclusive injection molding solutions and knowledge systems for you, enabling efficient production of high-quality electronic injection molded products to meet stringent industry demands.

Your Advantages with LEMON Solutions for Injection Molding Electronics

Adopting comprehensive solutions helps you save time effectively and reduce expenses

Consistent part quality thanks to precise electric machines

Process engineering knowledge for fast product development

Intelligent assistance systems for complex applications

Regardless of the type of electronic component you manufacture using the injection molding process, Lemon offers a complete one-stop solution that ensures a seamless transition from one process to the next. Our injection molding machinery, automation and peripherals work together to achieve a high degree of integration. What's more, they can all be managed by a centralized CC300 control unit, simplifying daily operations and eliminating the learning curve for new employees who have to adapt to multiple control systems. In addition, your production system is CE certified, ensuring compliance with the most stringent safety and quality standards.

The extremely tight tolerance control of LEMON electric injection molding machines allows you to efficiently produce micro electronic components with high precision and consistent quality. The high precision of the machine's operation and its excellent repeatability will bring significant advantages to your production. It is particularly well suited for the production of thin-walled components in multi-cavity mold systems. In addition, the machine adopts servo-electric drive technology, which not only improves working efficiency, but also greatly reduces energy consumption and realizes cost savings.

Speed is crucial in minimizing the time-to-market duration when creating electronic components. Our team of specialists offers valuable insights into injection molding procedures and process sequences.

We are delighted to conduct injection molding trials alongside you at our on-site technical facilities. Following the trials, we analyze the collected data and offer tailored recommendations. This approach guarantees a brief development period and a swift transition to mass production.

Leverage the capabilities of your injection molding machine to the fullest with our digital support systems. These tools are designed to identify any variations in the manufacturing process and correct them automatically. This enhancement contributes to enhanced accuracy and repeatability of your machines, ensuring a consistently high quality for your electronic injection-molded components while minimizing waste. Furthermore, our support systems enable the realization of various complex applications.

Applications of Injection-Molded Parts in the Electronics Industry

Connector

Manufacture plastic connectors of various shapes and sizes

consumer electronics

Solutions for injection-molded parts in consumer electronics, from cameralenses to TV housings

LEMON's dedication and trustworthiness have led to remarkable accomplishments. Looking ahead, we aspire to reach even greater heights with unwavering commitment and innovative solutions. The foundation of our success lies in LEMON's passion for excellence and the pursuit of continuous improvement, driving us towards future achievements and advancements.

Allen Chen, Senior Engineer at Aolin Electronics, Wenzhou,China

Production of Injection Molding Electronics

The manufacturing process involves producing inserts for connectors using injection molding machines. These intricate inserts, featuring diverse part geometries, are crafted using a 16-cavity mold. The e-mac injection molding machine, known for its compactness and precision, is ideally suited for applications in the electronics industry. Its efficiency and accuracy make it a valuable asset in the production of high-quality connector components.

Are you seeking information about our injection molding solutions tailored for electronics industry applications?

Feel free to inquire about our specialized offerings and how they can meet your specific needs in the dynamic field of electronics manufacturing.

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Machines for Electronics Injection Molding

Large Injection Molding Machine

Dual Plate

Utilize the duo dual-platen injection molding machines for efficient production of sizable components like TV housings. This machine features a large clamping side that can be paired with a small injection unit, offering versatility in molding various part sizes. Achieve precision and productivity in manufacturing large injection-molded parts for applications in the electronics industry with the innovative duo dual-platen machine configuration.

Large mold area

High clamping forces

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Small Injection MoldingMachine

Electric

For smaller components such as connectors, the electric injection molding machines offer the ideal solution. Known for their precise machine movements and accuracy, the machines are the perfect choice for producing intricate and delicate parts with precision. Choose Lemon electric injection molding machines for reliable performance in molding small components like connectors, ensuring quality and efficiency in your manufacturing processes.

High repeatability

Small footprint

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Vertical Machine for Inserts

Insert

The insert injection molding machine with vertical clamping unit for overmolding inserts

With vertical or horizontal injection unit

Ergonomic and economical production

Adaptable to a wide range of requirements

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LEMON Team

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The LEMON team will be happy to assist you with comprehensive know-how on the subject of injection moulding.

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